Rack cooling feasibility
Test a rack and facility envelope using rack power, the named liquid/residual-air heat split, qualified airflow and rear-door conditions, rack water availability, room residual capacity, and the roadmap case. Rack kW alone never selects the technology.
Rack cooling feasibility
At each operating point: liquid duty = rack heat × capture fraction; the air path removes the remainder. CDU cold-end approach = TCS supply to rack − FWS supply to CDU; hot-end approach = TCS return from rack − FWS return from CDU. Both must meet the selected 5 K requirement. Qualification includes the actual fluid, flows, pressure, component envelope and surviving plant capacity; positive residual air also requires proven delivery, inlet temperatures and containment. The current and future profiles are independent screening cases. No annual PUE follows from these temperatures or rack kW → Ch 5.1, Ch 5.2.
Worked decision — stated assumptions
All ledger inputs are assumed teaching values chosen to exercise this chapter’s method; they are not market quotes, OEM performance claims or operating records. Arithmetic uses the full entered precision.
| Input | Value |
|---|---|
| Current rack power (screening input) | 100 kW/rack |
| Upper roadmap rack heat load (screening input) | 150 kW/rack |
| Heat captured to liquid | 80 % of rack heat |
| Future heat captured to liquid | 80 % of rack heat |
| Liquid path qualified at both operating points? | yes |
| Qualified liquid-path capacity | 120 kW/rack |
| Air delivery/inlet envelope proven at both duties? | yes |
| Rack water connection available? | yes |
| Rear-door system qualified? | no |
| Qualified door heat-capture duty | 0 kW/rack |
| Room residual-air capacity | 30 kW/rack |
| Required terminal approach | 5 K |
| Current TCS supply to rack | 35 °C |
| Current TCS return from rack | 45 °C |
| Current FWS supply to CDU | 30 °C |
| Current FWS return from CDU | 40 °C |
| Future TCS supply to rack | 35 °C |
| Future TCS return from rack | 45 °C |
| Future FWS supply to CDU | 30 °C |
| Future FWS return from CDU | 40 °C |
Choose whether to release a 100 kW current / 150 kW future rack design. Assume 80% liquid capture in each profile: current liquid/air duties are 80/20 kW and future duties 120/30 kW. The 120 kW liquid capacity and 30 kW room capacity are assumed surviving-path ratings at the entered conditions. The Yes controls assume qualified liquid equipment, rack water and proven air delivery/inlet conditions at both duties; they are not test records. Rear-door assistance is absent.
Use the Chapter 5.1 teaching operating point at both duties: TCS 35 °C supply / 45 °C return; FWS 30 °C supply / 40 °C return. Cold-end approach = 35 − 30 = 5 K; hot-end approach = 45 − 40 = 5 K. Each meets the assumed 5 K requirement. Both heat paths pass this stated screen, with zero spare future liquid or room duty. Release equipment only after the suppliers and inlet map substantiate these assumptions.
Raise only future FWS supply to 31 °C: the cold-end approach becomes 4 K and fails; the crossover is 30 °C. Changing airflow qualification to No also leaves the design unestablished. A 200 kW future rack would require 160 kW liquid and 40 kW air, exceeding both ratings. Change the exchanger or the operating point and requalify before freezing density; no PUE is inferred.
Primary method: ASHRAE Handbook (2023), Applications ch. 20 — thermal paths and CDUs. Method and handoff: Chapter 5.1 — Thermal Fundamentals & the Density Wall.
These are transparent screening estimates, not final designs, financial advice, or project approvals. Replace every default with current project data and have the responsible project authorities validate the result. You can save, share a permalink, or export to CSV; see the full calculator suite.